Maintenance and Reliability Best Practices


OBJECTIVES

At the end of this training course, you will learn to:

  • Understand the concepts of costs, capital, profit and ROI
  • Understand the cost impact of unanticipated failure
  • Apply proactive policies to reduce future maintenance costs
  • Structure and analyse failure data to reduce repetitive failures
  • Identify root causes of unanticipated failure costs
  • Reduce resource costs through efficient work management practices

Outline

Equipment Life-cycle Cost Introduction
  • Definitions of Reliability, Maintenance & Asset Management
  • The Concept of Costs, Capital, Profits and Return On Investment
  • The Asset Healthcare Model
  • Key Areas of Asset Management
  • Open Discussion Sessions
 
Cost Factors and Causes
  • The Real Cost of Unanticipated Failure
  • Asset Performance Standards
  • The Forms of Asset Failure and Degradation
  • The Causes and Nature of Asset Failure and Degradation
  • The Effects, Cost and Risks of Asset Degradation
 
Breaking the Cycle of Degradation and Costs
  • Programmed Maintenance
  • Programmed Maintenance Intervals
  • Condition-based Maintenance Intervals
  • Implementing Optimised PM Programs
  • Optimizing Spares to Support the Maintenance Program
 
Cost Reduction through Defect Elimination
  • Failure Data Collection and Analysis
  • The Impact of Chronic Failures vs. Intermittent Failures
  • Focus Improvement through Pareto Analysis
  • Quantify losses in Life Cycle Terms
  • Rigorous Root Cause Analysis Techniques
  • Discussion of Software and Templates to Support Analysis
 
Work Management converts Strategy to Practice
  • Work Identification and Defect Reporting
  • The Importance of Backlog
  • Planning for Quality and Reliability
  • Capacity Planning
  • Scheduling for Efficiency
  • Work Logistics and Preparation
  • Checklists and Practical Aspects Work Quality Control
  • Final Discussion and Evaluation
 

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